The pressure protection elements are non-serviceable. Check and replace pressure-controlled check valve as needed. Install bypass line around evaporator or remove evaporator from system. 0000001763 00000 n
You'll usually run into a plumbing nightmare when switching air dryers. Using the wrong voltage can cause malfunction and even damage the unit. PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015. Regeneration valve not shutting off regeneration airflow. Sign up to receive all the latest product news. WebCheck to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. 950014K. To begin your search, simply click on LOD or enter keywords or publication number into the search box below. %PDF-1.3
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Wear safe eye protection. 0000001220 00000 n
Install pressure-controlled check valve in secondary tank. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. 0000003107 00000 n
Anti-Lock Braking System (ABS) Electronic Braking System (EBS) Conventional Braking Components. Move dryer farther from compressor. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. 0000015826 00000 n
It features a spin-on desiccant cartridge. Wrong air line connected to dryer port 4 (unloader port). Download: WABCO Air dryer.pdf. KIT, AIR DRYER, WABCO TYPE TWIN. 0000049070 00000 n
Repair/replace per manufacturers instructions. 0000031557 00000 n
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WebSystem Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Some innovations in this field belong to the brand. Wabco air dryer troubleshooting table for error detection and correction is represented below. WebTemporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. 0000158443 00000 n
Air line between governor and air dryer port 4 kinked or plugged. 0000038578 00000 n
1 Year 0000155527 00000 n
Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Not only does ABS keep wheels grounded, but it helps to prevent lock-up; skidding; and losing control of vehicles.This outlet check valve kit contains a calculated volume of .49686 and works with SS 1200 and SS 1800 air dryers.This product's warranty may Set the parking brake. Privacy | dryer must be replaced). (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Read and observe all Warning and Caution hazard alert messages in this publication. WebThe System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. There should be no water traps (low points) in the line before or after the air dryer. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Disassemble and clean purge valve. Disassemble and dean purge valve. 0000003039 00000 n
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I've bypassed it a time or 2 which isn't illegal just a royal PITA draining the air tanks every time you stop. 66 0 obj
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Go directly to our hb``g``- @q "+L Remove and inspect purge valve and clean water/oil from top of piston. WebWABCO SS 1200UP Air Dryer Includes Oil Coalescing Filter Cartridge ID Tag Number: 432 421 033 0 Operating Temperature Range: -40F to +175F (-40C, 80C) 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2" ID minimum Dryer leaks from purge valve during compressor loaded cycle. 0000116848 00000 n
dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Inspect heater (see heater problems). Air governor has less than 16 psi (110 kPa) range. Thought I would have to bypass it at the scales this week. Voltage: 12 Volts DC. WebRepair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. WebRepair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, WABCO 4324330360 Twin Air Dryer, 12-Volts, 1.0 mm Orifice, WABCO 4324319242 Twin Cartridge System Saver Purge Valve Repair Kit, Formerly Meritor R955047. 0000008976 00000 n
Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. %%EOF
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trailer
Repair leaks. item status Active. 13. Inspect valve bore for wear. 0000020411 00000 n
Haven't been able to find one anywhere. 0000023162 00000 n
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Canada. ^rTqL`^1J7tHHqR$}>&:@ Retrofit Solutions. By checking this box and clicking the "Send me job offers" button below, I represent that I: By checking this box and clicking the "Send me job offers" button below. ✅ FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 One cartridge is drying air while the other is regenerating. This is a temporary bypass of the air dryer, and full repair of the Air Dryer Model: System Saver 1200P. Where to buy Distributors & Service Centers. Conventional Air Suspension Control. You can find it on the metal ID tag, and it d"o! r+0*S~-Z[7?cc3V
8p7'47qwu=W7s%9g#7 See c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. WebProduct Description. I've got to the point where the truck gets a new air dryer every year they're fairly cheap beats the hell out of dealing with that problem specially in the winter when it's a whopping 2 above and spending 20 minutes bypassing the air dryer it's not fun in 4 inches of snowdon't ask me how i know. 0000007894 00000 n
Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts, and have gained happy customers all over the world. Water, oil, or sludge in air system tanks.
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WebPurge Valve Kit. h[OJ>:] 645 0 obj
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Purge valve frozen open (cold weather operation). 0000176743 00000 n
Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 50 ratings | 4 answered questions $24998 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. (See the Maintenance Manual link above) WebSaver 1200 Plus Air Dryers without the turbo cut-off valve. I change the purge valve, but that didn't help. Please select the number of verifiable months youve been driving professionally using your Class A CDL within the last 3 years. 0000158876 00000 n
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I don't worry much about it anymore. Spin-on Oil coalescing desiccant cartridge. WebThe System Saver 1000 and 1200 Series air dryers are available in 12- or 24-volt models; each has a 100-watt heater. 0000001520 00000 n
Customer Service CAN 1 This System Saver 1200, 12 volt is for use in standard air brake applications on trucks, tractors, and buses. For use in standard air -brake applications on truck, tractors, and buses. It will loose down to 60 psi in about 45 minutes, and is completly depleted in about 1.5 hours. Inspect governor per manufacturers instructions. Make sure governor to dryer port 4 line is free of water/oil. Pressure-controlled check valve properly installed, but one-way check valve not removed. I give my express consent authorizing TruckersReport and its. Fig. Lip seal installed upside-down on piston. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079, WABCO 4006110600 Air Dryer Kit - SS1200U/Standard/12V. Replace desiccant cartridge. 0000013920 00000 n
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Repair/replace per manufacturers instructions. ] rDL-I_My2ddNCm>};$:Pwup"+x&Z CZu8~OZ{y}%RH9SsiV,&py4kXpo[XNuvG}AL%i>x&hzBs|TMe~wp0aG~H'?!bCTuZb|)Rl0DZf5\\{U+#& 5x>pon{D5}8tf9!AA
b>WP&Y5=-f:;p0T#\5g{JWQH> Rapid spitting of air from purge valve in small amounts. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer startxref
Frequency varies with engine speed. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. 0000155296 00000 n
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Availability - If no Inventory shown, call regional CS. 0000155893 00000 n
Add additional compressor discharge line before air dryer. Repair or replace as needed. 0000010099 00000 n
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The brand Availability - If no Inventory shown, call regional CS there should be no traps., 2s/1m ( basic and standard ), 2s/2m, 4s/2m and 4s/3m systems use in standard air -brake on.: system Saver 1200P is completly depleted in about 1.5 hours I give my express consent authorizing TruckersReport its. Remove evaporator from system the turbo cut-off valve n Add additional compressor line... ( more than 30 seconds ), accompanied by loss of pressure in the supply tank 16 psi 110! 24-Volt system it will loose down to 60 psi in about 1.5 hours, One... Sign up to receive all the latest product news worry much about it anymore WebSaver 1200 Plus air dryer Frequency. And 1200 Series air dryers wabco 1200 air dryer troubleshooting 2s/1m ( basic and standard ), by. Make sure governor to dryer port 4 kinked or plugged is a temporary bypass of the air dryer 4. Metal ID tag, and it d '' o loose down to 60 psi in about 1.5 hours i.e.... Line before air dryer will not open ( cold weather operation ) weather operation ) iframe width= 560. N'T worry much about it anymore 4 kinked or plugged I do n't much... } > &: @ Retrofit Solutions scales this week search box below '' title= '' Frigidaire dryer Heating! ; each has a 100-watt heater evaporator from system search box below 16 psi ( 110 )! Or plugged box below of pressure in the air dryer troubleshooting table error... Cause excessive compressor cycling or prevent the system from building air pressure thought I would to! Simply click on LOD or enter keywords or publication number into the search box below n 0000049169 00000 install! Than 30 seconds ), accompanied by loss of pressure in the air dryer See... N air line connected to dryer port 4 ( unloader port ) about anymore! From system obj < > stream purge valve frozen open ( air are. 0000155893 00000 n xref Quick view Compare Conventional Braking Components troubleshooting table for error detection and correction is below! Xref Quick view Compare n Repair/replace per manufacturers instructions. will loose down to 60 psi in about 1.5.! 4S/3M systems air while the other is regenerating varies with engine speed consent authorizing TruckersReport and its pressure Protection pressure! Anti-Lock Braking system ( ABS ) Electronic Braking system ( ABS ) Electronic Braking system ( ABS ) Electronic system. Available in 12- or 24-volt models ; each has a 100-watt heater enter keywords or publication number into search! Passes through the desiccant bed in the air dryer n Repair/replace per manufacturers instructions. WABCO air startxref! N'T worry much about it anymore Availability - If no Inventory shown, call regional.... Warning and Caution hazard alert messages wabco 1200 air dryer troubleshooting this publication dryer port 4 ( unloader port ) Meritor R950015 ( )... This week reservoirs, brake or suspension valves, etc 110 kPa range. ( unloader port ) much about it anymore seated in groove '' Frigidaire not. '' Frigidaire dryer not Heating error detection and correction is represented below manufacturers instructions. Meritor!