The certification/validation process should confirm that hazards identified by hazard analysis, (HA), failure mode effect analysis (FMEA), and other system analyses have been eliminated by design or reduced to an acceptable level through the use of appropriate design features, safety devices, warning devices, or special procedures. 6. b. Both types are reinforced, organic bonded wheels having offset hubs which permit side and peripheral grinding operations without interference with the mounting. (1) Minimum requirements. (e) Trip and emergency switches. Appendices to Subpart L of Part 1910Note Choosing an item from (o) Profile and swing-head lathes and wood heel turning machine. When dies are being changed or maintenance is being performed on the press, the following shall be accomplished: (i) The power to the press shall be locked out. Flywheels. A sound and undamaged wheel will give a clear metallic tone. (i) Hand-lever-operated power presses shall be equipped with a spring latch on the operating lever to prevent premature or accidental tripping. (i) Vertical and inclined belts shall be enclosed by a guard conforming to standards in paragraphs (m) and (o) of this section. The procedures shall be based on pertinent OSHA standards and test methods, or other publicly available standards and test methods generally recognized as appropriate in the field, such as national consensus standards or published standards of professional societies or trade associations. (iii) Safety tripwire cable or wire center cord. (10) Material requirements and minimum dimensions. (A) A check shall be performed using the test rod according to the presence sensing device manufacturer's instructions to determine that the presence sensing device used for PSDI is operational. (ii) All guards for inclined belts shall be arranged in such a manner that a minimum clearance of seven (7) feet is maintained between belt and floor at any point outside of guard. 1. (5) Saw frames or tables shall be constructed with lugs cast on the frame or with an equivalent means to limit the size of the saw blade that can be mounted, so as to avoid overspeed caused by mounting a saw larger than intended. Adjustment of the location of the PSDI presence sensing device shall require use of a special tool available only to the authorized persons. (See Figures O-16 and O-17. When refacing or truing, care shall be exercised to make sure that proper relief and rigidity is maintained as specified in paragraphs (c) (2) and (5) of this section and they shall be replaced when they do not conform to these subparagraphs and Table O-4, Figure O-30, Table O-5, Figure O-31, Table O-6, Figure O-32, and Table O-8, Figure O-35. 1910.109 Explosives and blasting agents. 1910.1001 Asbestos. Such changes in operational conditions as die changes or press relocations not involving disassembly or revision to the safety system would not require recertification/revalidation.). If you have questions or comments regarding a published document please Provide employees with the right battery handling equipment. (a) As used in 1910.213 and 1910.214 unless the context clearly requires otherwise, the following woodworking machinery terms shall have the meaning prescribed in this paragraph. The application, supporting documents, staff recommendation, statement of applicant's reasons, and any comments received, will be available for public inspection in the OSHA Docket Office. The table throat opening shall be not more than 212 inches when tables are set or aligned with each other for zero cut. (3) Conveyors. (ii) The PSDI mode shall not be used for die setting or set-up. Cranks and connecting rods, when exposed to contact, shall be guarded in accordance with paragraphs (m) and (n) of this section, or by a guardrail as described in paragraph (o)(5) of this section. (iv) Cylinders, cups, or segmental wheels that are mounted in chucks. Mounts which are affixed to the wheel by the manufacturer shall not be reused. (ii) Type 1 cutting-off wheels are to be mounted between properly relieved flanges which have matching bearing surfaces. The regular oilers shall wear tight-fitting clothing. Organization and Purpose Integrated Tests Certification/Validation. 1910.144 Safety color code for marking physical hazards. This subparagraph does not apply to keys or setscrews within gear or sprocket casings or other enclosures, nor to keys, setscrews, or oilcups in hubs of pulleys less than twenty (20) inches in diameter where they are within the plane of the rim of the pulley. The Electronic Code of Federal Regulations (eCFR) is a continuously updated online version of the CFR. This type, however, differs from Type 5 in that the grinding is performed on the wall of the abrasive created by the difference between the diameter of the recess and the outside diameter of the wheel. The third-party validation organization shall have legal authority to perform certification/validation activities. Reactivation of the clutch shall require restoration of normal supply and the use of the tripping mechanism(s). 1910.1200 Hazard communication. 3. (i) Limitation: Cutting off wheels are recommended only for use on specially designed and fully guarded machines and are subject to the following maximum thickness and hole size limitations. (vi) It shall be the responsibility of the employer to ensure the competence of personnel caring for, inspecting, and maintaining power presses equipped for PSDI operation, through initial and periodic training. Machinery shall be oiled when not in motion, wherever possible. screw conveyors and the periphery of an abrasive . If the belt is of the endless type or laced with rawhide laces, and a belt shifter is not desired, the belt will be considered guarded if the nip point of the belt and pulley is protected by a nip point guard located in front of the cone extending at least to the top of the largest step of the cone, and formed to show the contour of the cone in order to give the nip point of the belt and pulley the maximum protection. In all other industries, wood guards shall not be used. (1) Hazards to personnel associated with broken or falling machine components. The maximum angular exposure of the grinding wheel periphery and sides for safety guards used on cutting-off machines and on surface grinding machines which employ the wheel periphery shall not exceed 150. This diagram shows the accepted safe openings between the bottom edge of a guard and feed table at various distances from the danger line (point of operation). The cone belt and pulley shall be equipped with a belt shifter so constructed as to adequately guard the nip point of the belt and pulley. The application shall identify the scope of the validation activity for which the applicant wishes to be recognized, based on one of the following alternatives: (1) Design Certification/Validation, Installation Certification/Validation, and Annual Recertification/Revalidation; (2) Design Certification/Validation only; or. The regulations listed in OSHA 1910.145 cover a variety of aspects of signs and tags. (ii) Once the PSDI safety system has been certified/validated, adjustment of the brake monitor shall not be done without prior approval of the validation organization for both the brake monitor adjustment and the corresponding adjustment of the safety distance. Vertical and inclined shafting seven (7) feet or less from floor or working platform, excepting maintenance runways, shall be enclosed with a stationary casing in accordance with requirements of paragraphs (m) and (o) of this section. d. The applicant shall identify the test methods it or the validating laboratory will use to test or judge the components and operations of the PSDI safety system required to be tested by the PSDI standard and appendix A, and shall specify the reasons the test methods are appropriate. (a)(1) OSHA Basics: OSHA's Special Industry Standards in Subpart R The requirements of this paragraph are also applicable to sliding cutoff saws mounted above the table. 1910.27 Scaffolds and rope descent systems. [39 FR 23502, June 27, 1974, as amended at 43 FR 49750, Oct. 24, 1978; 49 FR 5323, Feb. 10, 1984; 61 FR 9240, Mar. (See Figures O-12 and O-13), (6) Swing frame grinders. This book includes the complete Part 1910 - General Industry, Part 1903 - Inspections, Citations and Proposed Penalties, 1904 - Recording and Reporting Occupational Injuries and Illnesses regulations, and Part 1928 - Occupational . Overhead belt guards shall be at least one-quarter wider than belt which they protect, except that this clearance need not in any case exceed six (6) inches on each side. (5) Flywheels include flywheels, balance wheels, and flywheel pulleys mounted and revolving on crankshaft of engine or other shafting. Inclined and vertical shafts, particularly inclined idler shafts, shall be securely held in position against endwise thrust. The validation organization shall demonstrate that: a. (2) Where an exhaust system is used, the guards shall form part or all of the exhaust hood and shall be constructed of metal of a thickness not less than that specified in paragraph (h)(1) of this section. (1) Cup wheels. The employer shall train and instruct the operator in the safe method of work before starting work on any operation covered by this section. (23) Die shoe means a plate or block upon which a die holder is mounted. 1910.1053 Respirable crystalline silica. Its hood shall be so designed that it will automatically cover the lower portion of the blade, so that when the saw is returned to the back of the table the hood will rise on top of the fence, and when the saw is moved forward the hood will drop on top of and remain in contact with the table or material being cut. (1) Inspection. Before proposing to revoke recognition, the Agency will notify the recognized validation organization of the basis of the proposed revocation and will allow rebuttal or correction of the alleged deficiencies. The validation organization and the validating laboratory shall be adequately staffed by personnel who are qualified by technical training and/or experience to conduct the validation of the certification of PSDI safety systems. All metal should be free from burrs and sharp edges. To avoid electric shock or electrocution, all equipment must be properly wired and grounded according to electrical codes. 1. It shall be ascertained that the springs have not been broken and that they are functioning properly. The hood shall be made of adequate strength to resist blows and strains incidental to reasonable operation, adjusting, and handling, and shall be so designed as to protect the operator from flying splinters and broken saw teeth. (i) Shafting shall be kept in alignment, free from rust and excess oil or grease. If you need more than just a PowerPoint, be sure to hop over to . (ii) The vertical clearance in passageways between the floor and power transmission beams, ceiling, or any other objects, is not less than five feet six inches (5 ft. 6 in.). (f) Guards shall be used to protect all areas of entry to the point of operation not protected by the presence sensing device. Immediately before mounting, all wheels shall be closely inspected and sounded by the user (ring test) to make sure they have not been damaged in transit, storage, or otherwise. The board enclosure shall be securely fastened to the hammer. (i) The cone belt and pulley shall be equipped with a belt shifter so constructed as to adequately guard the nip point of the belt and pulley. 1910.1052 Methylene chloride. (2) Foot operated devices. The records shall include the manufacture and model number of each component and subsystem, the calculations of the safety distance as required by paragraph (h)(9)(v) of this section, and the stopping time measurements required by paragraph (h)(2)(ii) of this section. An application may be withdrawn by an applicant, without prejudice, at any time prior to the final decision by the Assistant Secretary in paragraph I.B.8.b. Where any portion of the train of gears guarded by a band guard is less than six (6) feet from the floor a disk guard or a complete enclosure to the height of six (6) feet shall be required. While it is permitted to use signs to warn people of hazards in addition to those listed in this area, other accident prevention signs and tags can't have the same design and appearance. (1) The cutting heads of each wood shaper, hand-fed panel raiser, or other similar machine not automatically fed, shall be enclosed with a cage or adjustable guard so designed as to keep the operator's hand away from the cutting edge. (iii) If the cone is located less than 3 feet from the floor or working platform, the cone pulley and belt shall be guarded to a height of 3 feet regardless of whether the belt is endless or laced with rawhide. (5) Ripping and ploughing shall be against the direction in which the saw turns. (17) Two hand control device means a two hand trip that further requires concurrent pressure from both hands of the operator during a substantial part of the die-closing portion of the stroke of the press. Spacers shall be equal in diameter to the mounting flanges and have equal bearing surfaces. The maximum angular exposure of the grinding wheel periphery and sides for safety guards used on cylindrical grinding machines shall not exceed 180. (i) Overhead horizontal belts, with lower parts seven (7) feet or less from the floor or platform, shall be guarded on sides and bottom in accordance with paragraph (o)(3) of this section. Machine components shall be designed, secured, or covered to minimize hazards caused by breakage, or loosening and falling or release of mechanical energy (i.e. (52) Stop control means an operator control designed to immediately deactivate the clutch control and activate the brake to stop slide motion. 1. Bearings shall be kept in alignment and properly adjusted. learn more about the process here. Where loose pulleys or idlers are not practicable, belt perches in form of brackets, rollers, etc., shall be used to keep idle belts away from the shafts. (vi) The presence sensing device location shall either be set at each tool change and set-up to provide at least the minimum safety distance, or fixed in location to provide a safety distance greater than or equal to the minimum safety distance for all tooling set-ups which are to be used on that press. The maximum angular exposure of the grinding wheel periphery and sides for safety guards used on machines known as swing frame grinding machines shall not exceed 180, and the top half of the wheel shall be enclosed at all times. Background and more details are available in the All pressure vessels used in conjunction with power presses shall conform to the American Society of Mechanical Engineers Code for Pressure Vessels, 1968 Edition, which is incorporated by reference as specified in 1910.6. (4) Any automatic cutoff saw that strokes continuously without the operator being able to control each stroke shall not be used. 2. Each time the systems hardware is significantly changed, modified, or refurbished; b. to 16,5 S.F.P.M.1. (29) Manual feeding means feeding wherein the material or part being processed is handled by the operator on each stroke of the press. The tripwire cable or wire center cord shall operate readily whether cable or cord is pushed or pulled. (39) Inch means an intermittent motion imparted to the slide (on machines using part revolution clutches) by momentary operation of the Inch operating means. The requirements of paragraph (f)(1) of this section shall also apply to hot trimming presses. Compliance with 1910.217(h)(2)(iii). Showing movable guard with size of opening correct for full size wheel but too large for smaller wheels. (41) Knockout means a mechanism for releasing material from either die. This subdivision does not apply to flywheels with solid web centers. (66) Certification/validation and certify/validate means the combined process of certification and validation. C. Analyses may be used for certification/validation when existing data are available or when test is not feasible. A minimum object sensitivity of one and one-fourth inches (31.75 mm) means that a one and one-fourth inch (31.75 mm) diameter object will be continuously detected at all locations in the sensing field. 1910.161 Fixed extinguishing systems, dry chemical. The results shall document the conditions under which the brake and/or clutch will and will not comply with the requirement. (vi) Equipment shall be kept clean, particularly from accumulations of yellow lead oxide. (ii) The motor start button shall be protected against accidental operation. 1 The recommendations listed in the above table are guides for the conditions stated. (8) Die handling. (iv) Mechanical power presses with a configuration which would allow a person to enter, pass through, and become clear of the sensing field into the hazardous portion of the press shall not be used in the PSDI mode of operation. (9) Continuous means uninterrupted multiple strokes of the slide without intervening stops (or other clutch control action) at the end of individual strokes. (5) Blotters. ), (9) Exposure adjustment. Handling equipment attach points shall be provided on all dies requiring mechanical handling. The test specifications and procedures shall be made available upon request to the validation organization. Shaft couplings shall be so constructed as to present no hazard from bolts, nuts, setscrews, or revolving surfaces. If such guard is constructed of sheet metal, the material used shall be not less than 116 inch in thickness, and if cast iron is used, it shall be not less than three-sixteenths inch in thickness. 1910.1020 Access to employee exposure and medical records. This content is from the eCFR and is authoritative but unofficial. Some metals can be forged at room temperature, but the majority of metals are made more plastic for forging by heating. If belt is eight (8) inches or more in width. Content of application. (ii) Air-lift hammers shall have an air shutoff valve as required in paragraph (d)(2) of this section. The requirement in paragraph (h)(3)(i)(C) is intended to prevent degradation in stoping speed from higher air pressure. This trimming operation can also be done cold, as can coining, a product sizing operation. By a standard guard as described in paragraph (o) of this section, at least seven (7) feet high extending six (6) inches above the mesh point of the gears; or. (4) Shot blast. (1) The feed rolls of roll type glue spreaders shall be guarded by a semicylindrical guard. (i) Wood guards may be used in the woodworking and chemical industries, in industries where the presence of fumes or where manufacturing conditions would cause the rapid deterioration of metal guards; also in construction work and in locations outdoors where extreme cold or extreme heat make metal guards and railings undesirable. (11) Band type guards - general specifications. (See Figures O-8 and O-9. 1910.420 Safe practices manual. Showing adjustable tongue giving required angular protection for all sizes of wheel used. All trip and emergency switches shall not be of the automatically resetting type, but shall require manual resetting. Where more than one interruption of the light sensing field is used in the initiation of a stroke, either the mode selection means must have one position for each function, or a separate selection means shall be provided which becomes operable when the PSDI mode is selected. 2. (i) The employer shall establish a diesetting procedure that will insure compliance with paragraph (c) of this section. Vertical and inclined shafting seven (7) feet or less from floor or working platform, excepting maintenance runways, shall be enclosed with a stationary casing in accordance with requirements of paragraphs (m) and (o) of this section. Clutches, cutoff couplings, or clutch pulleys having projecting parts, where such clutches are located seven (7) feet or less above the floor or working platform, shall be enclosed by a stationary guard constructed in accordance with this section. The provisions of paragraph (h) of this section shall apply to rivet making. (i) Spring counterbalance systems when used shall incorporate means to retain system parts in event of breakage. Nonmandatory supplementary information and guidelines relating to certification/validation of the PSDI safety system are provided to appendix B to this standard. 2 For wheels under 114 inch thick F dimension shall not exceed 40 percent of wheel thickness. Such stresses shall not so affect the control system as to cause unsafe operation. Pulleys intended to operate at rim speed in excess of manufacturers normal recommendations shall be specially designed and carefully balanced for the speed at which they are to operate. (i) Unless the distance to the nearest fixed pulley, clutch, or hanger exceeds the width of the belt used, a guide shall be provided to prevent the belt from leaving the pulley on the side where insufficient clearance exists. 1910.306 Specific purpose equipment and installations. (iii) The pedal return spring(s) shall be of the compression type, operating on a rod or guided within a hole or tube, or designed to prevent interleaving of spring coils in event of breakage. (iv) Prevents the initiation of a stroke, or stops of stroke in progress, when there is an intrusion through the sensing field by any part of the operator's body or by any other object. (1) Each profile and swing-head lathe shall have all cutting heads covered by a metal guard. Cast iron (min. (ii) The requirement of paragraph (c)(1)(i) of this section shall not apply when the point of operation opening is one-fourth inch or less. (4) Flywheels and bearings. (2) General requirements for machine guards. 1910.179 Overhead and gantry cranes. When frequent oiling must be done, openings with hinged or sliding self-closing covers shall be provided. 1910.105 Nitrous oxide. . 7. The press manufacturer's recommendations shall be followed. In all other industries, wood guards shall not be used. Necessary maintenance or repair or both shall be performed and completed before the press is operated. Compliance with 1910.217(h)(5)(iii) and (h)(9)(v). user convenience only and is not intended to alter agency intent 1910.68 Manlifts. With an enclosure of sheet, perforated, or expanded metal, or woven wire; With guard rails placed not less than fifteen (15) inches nor more than twenty (20) inches from rim.
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